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PRESURE VESSELS & SKID PACKAGES

Prestige Engineering LLC has the expertise to carry out the complete Skid mounted packages which includes the Design and manufacturing of Pressure Vessels, Structural’s (Both Primary & Secondary), Piping with Stress analysis & Supports and assembly of these along with the E& I, valves, Pumps, Blowers, Burners etc. We have in house capability to carry out the mechanical design and detailed Engineering.

Type of vessels:

    Pressure Vessels

    IGF Vessels
    Test Separators
    Mud Gas Separators
    Suction Knock out Drum
    HP Flare KO Drum
    All types of filter vessels.
    Surge Vessels
    Produced water Hydro cyclones
    Desanding Hydro Cyclones
    Deoiling Hydro Cyclones
    Refrigeration Vessels
    Deaerators
    Columns
    Reactors
    LPG Tanks
    Indirect Water Bath Heaters
    Filter Separators
    Oily Water Separators
    Fabrication of Process Internals
    Coalescers

    Skid Packages

    Glycol Regeneration Skids
    Oily water Treatment Skids
    Amine Filtration Skids
    Desalted Skids
    Filtration / Separation Skids
    2/3 Phase Separator Skids
    RO Skids
    Electrolyzed Skids
    Metering Skids
    IGF Process Skids
    Chemical Injection Skids

Materials of Construction:

    -Carbon steel
    -Alloy steels
    -Stainless Steel
    -Duplex Stainless steel
    -Super Duplex Stainless steel
    -Incoloy, Monel
    -Clad Material (SS, Duplex, Inconel Cladding)
    -Rubber Lined

Code of Construction:

    -ASME Sec VIII Div.1 (with U Stamp)
    -ASME Sec VIII Div.2 (with U2 Stamp)
    -Good Engineering Practices.
    -PD 5500
    -PED regulations. (97/23/EC)
    -AWS D1.1 FOR SKID

Scope:

    -Design & Detailed Engineering, Procurement, Manufacturing and Supply of Pressure Vessels and Skid Packages.

TANK & SILOS

Prestige Engineering LLC is specialized in designing and fabrication of storage tanks and Silos for wide market segments. These tanks are used for various purposes ling storing water, chemicals, Fuels and Silos are used for bulk storage of sugar, cement and aggregates for Food and Diary Constructions, Water Treatment & Desalination, Power plants etc.

Type of Tanks & Silos:

    -MBBR tanks
    -EQUALIZATION tanks
    -N&P removal tanks
    -Bulk Storage Tanks Farms
    -Water Storage Tanks
    -Fuel / Oil Storage Tanks
    -Chemical Storage Tanks
    -Milk Tanks
    -Tanks with Agitators & heaters
    -Open top tanks
    -Silos.

Materials of Construction:

    -Carbon steel
    -Stainless Steel (SS 304 / SS 316L)
    -Duplex Stainless steel
    -Super Duplex Stainless steel
    -Tanks with Rubber/Glass flake lined

Code & Standards:

    -API 650
    -ASME Sec VIII Div.1
    -API 12F
    -UL 142 / UL 58,BS799:Part 5
    -Good Engineering Practices.

Scope:

    -Mechanical design ,Procurement ,Manufacturing and Supply of TANKS & SILOS

BOILERS MANUFACTURING & RENTAL

1. Manufacturing 2. Rental 3. Repair & alteration 4. Maintenance 5. Spare parts supplier

MANUFACTURING OF NEW BOILER, BOILER PARTS AS PER ASME SEC-1 WITH ASME “S” STAMP
REPAIR, ALTERNATION, BOILER RENTAL AND MAINTENANCE WORKS

- Prestige Engineering LLC has the experience, equipments and capability to manufacturing Boilers as per ASME /National Board requirements.
- We have extensive experience in boiler maintenance and Boiler repair works in oil & gas, and petrochemical industries.
- We provide annual maintenance contract (AMC) for boilers in hotels, laundries, food industries.etc...
- We have qualified and experienced technicians to carry out the maintenance and repair works.
- We carry out maintenance and repair works without affecting the production activities by substituting our boilers in case of emergency.
- We carry out maintenance and repair works within shutdown periods.

- We are also stockiest of Boiler Spare Parts as follows.
 Fuel Pumps (SUNTEC, FRANCE),
 Feed Water Pumps (GRUNDFOS, Denmark),
 Burners. (Baltur and Riello),
 Transformers & Programmers,
 Water Level Controllers (McDonnell & Miller),
 Boiler Safety Valves.

- We do supply Boilers on rental basis of various capacities along with certified Boiler
 operators and our clients includes.
 M/s Halliburton Worldwide Limited,
 M/s Dry-docks, Dubai.
 M/s Al Ghaith Oilfield, Qatar.
 M/s Petra Food, Kuwait.
 M/s Premier Foods UAE/Saudi Arabia etc.
 M/s Qatar petroleum, Qatar

PIG LAUNCHER / RECEIVER MANUFACTURING

Prestige Engineering LLC has the expertise to carry out the Design and manufacture of Pig Launcher and Pig Receivers. Quick opening Closures are (QOC) are used from well known international manufacturers.

Scope:

    -Mechanical design, procurement, manufacturing & supply of PIG LAUNCHER / RECEIVERS

    .

Materials of Construction:

    -Carbon steel
    -Alloy steels

Code & Standards:

    ASME Sec VIII Div.1
    ASME Sec VIII Div.2
    ASME B 31.3.
    ASME B 31.8

PIPING & STEEL STRUCTURE

Prestige Engineering LLC has the expertise to carry out the design & manufacturing of pipe spools & steel structures.

Area

    -Desalination.
    -Oil & gas .
    -Power.
    -Water Treatment.
    -Process Plant Piping.
    -Solar systems.
    -Hot water system..
    -Manufacturing industry

    .

Materials of Construction:

    -Alloy steel
    -Stainless Steel (SS 304 / SS 316L)
    -Duplex Stainless steel
    -Super Duplex Stainless steel
    -Incoloy / Monel
    -PU Foam, Ceramic, Rock wool, Glass/ Fiber wool material. (Insulation for Piping).
    -Aluminum, Stainless Steel 304/316L. (For cladding).

Code & Standards:

    -ASME B31.1
    -ASME B31.3
    -ASME B 31.4
    -ASME B 31.8
    -AWS D1.1
    -PED 97/23/EC

Scope:

  • Mechanical design, Procurement, Manufacturing & Supply of PIPING & STEEL STRUCTURES.

SHELL & TUBE HEAT EXCHANGERS, MANUFACTURING AND REPAIR

Prestige Engineering LLC has the expertise to carry out the Design (Thermal & Mechanical), manufacturing of Shell & Tube Heat Exchangers..

Type of Exchangers:

  • U- Tube Heat Exchangers
  • Floating Tube sheet Heat Exchangers
  • Fixed-Tube sheet Heat Exchangers

Materials of Construction:

  • Carbon steel
  • Stainless Steel (SS 304 / SS 316L).
  • Duplex Stainless steel
  • Super Duplex Stainless steel
  • Clad Material (SS, Duplex, Inconel Cladding)
  • Explosion Bonded Tube sheets

Code & Standards:

  • ASME Sec VIII Div.1 (with U Stamp)
  • ASME Sec VIII Div.2 (with U2 Stamp)
  • TEMA.
  • PD 5500
  • PED regulations.
  • (97/23/EC)
  • API 660

Scope:

  • Thermal & mechanical design, procurement, manufacturing supply of shell & tube heat exchangers

OFF-SITE ACTIVITIES

Prestige engineering LLC has the separate dedicated team to carry out complete construction erection, dismantling of plant equipments Also we have capability to repair process equipments, boilers, heat exchangers, etc at site

MAJOR PROJECTS EXECUTED

- Dismantling of existing plant at location, installation of 120 TPD air separation plant for emirates industrial gases co LLC at Dubai, RAK for Guardian Glass Manufacturing Company.
- Installation of new 57TPD Air separation plant at Libya for Al Libya Manufacturing of industrial & synthetic Gases.
- Repair of HP section knob out –drawn as per ASME/WB regulations for Man Diesel & Turbo at Aqaba, Jordan.